⚡ Commercial Clean Tech & MEP Suite • Tool #16

Industrial Waste Heat Recovery & Flue Gas Economizer Sizer

Institutional thermodynamic and capital investment model for industrial boiler condensing economizers, wastewater plate heat exchangers, and thermal energy harvesting. Sizes MMBtu/hr recovered thermal capacity, models boiler natural gas fuel displacement, evaluates IRA Section 48 / Section 179D tax deductions, and underwrites 20-year cumulative net present value (NPV) and internal rates of return (IRR).

Quick Scenarios:
🔥 1. Thermal Waste Stream & Process
⛽ 2. Fuel Tariffs & Carbon Pricing
💵 3. CapEx, Rebates & IRA Incentives
📊 4. Thermal Underwriting & Savings
20-Year Cumulative Net Present Value (NPV)
$3,184,200
IRR: 38.4% • Simple Payback: 2.1 Years
Annual Fuel Savings
$579,300/yr
$48,275/mo boiler displacement
Natural Gas Displaced
503,750 Therms
2,674 Metric Tons CO₂e/yr
Gross Turnkey CapEx
$1,072,500
6.5 MMBtu/hr @ $165k/MMBtu-hr
Total Incentives & Rebates
-$699,500
ITC Tax Shield: $321.7k • Rebates: $377.8k
Net Capital Investment (Post-Incentives)
$373,000
65% of Turnkey CapEx Offset via Federal ITC & Utility Rebates
Thermal Engineering Metric Underwritten Value
Annual Recovered Thermal Energy 40,300 MMBtu/yr
Equivalent Boiler Horsepower Displaced 194 Boiler HP (BHP)
Parasitic Pumping / Fan Power Load 18.5 kW (~$16,600/yr electric)
Annual Maintenance & Acid Cleaning Reserve $12,000/yr (316L SS inspection)
20-Year Cumulative Cash Flow $7,420,000
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