🔬 Industrial Thermal Desorption Thermodynamics & Condenser Physics
Indirect Rotary Kiln Energy & Oil Recovery Solver
Size high-throughput indirect-fired thermal desorption units (TDU): continuous kiln feed rate ($12\text{ tons/hr}$), sensible & latent vaporization heat ($\text{MMBTU/hr}$), oil condenser recovery yields ($98.5\%$), and post-treatment clean soil $\text{TPH} < 250\text{ ppm}$.
⚙️ Rotary Kiln Dimensions & Feed Parameters
tons/hr
%
%
°F
ft
📊 Kiln Thermodynamics & Recovery Pro-Forma
Thermal Burner Energy Demand
14.15 MMBTU/hr Thermal Burner Load
Synthetic Base Oil Recovery Rate
11.0 Barrels Oil Recovered / Hour (7.7 GPM)
Kiln Solids Residence Time
24.5 Minutes Residence Time in 45 ft Drum
Treated Clean Soil Residual TPH
250 ppm Residual TPH (< 0.05% Wt)
| Indirect Heating Inert Safety | Zero oxygen flame contact eliminates hydrocarbon combustion hazard in drum |
| Condenser Two-Phase Separation | Chilled multi-stage tubular condensers separate clean synthetic oil from condensed water |
| Clean Soil Beneficial Reuse Standard | Meets EPA RCRA and State DEQ Category 1 unrestricted soil reuse guidelines |